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Chicago Area Cold Storage Facility Looks to Polyiso & TPO for a Massive 236,000 SF Roof Upgrade

Posted By Administration, Monday, October 29, 2018
Updated: Monday, October 29, 2018
When a 1979 Chicago area cold-storage warehouse needed a roof upgrade, Polyiso insulation was a critical component of the new roof system.

Owned by CenterPoint Properties, the largest owner/developer of industrial real estate in the greater Chicago area, the building required a roof system that replaced the15 year old 236,000-square-foot BUR roof system with efficiency and longevity in mind.

The old roofing system leaked, including at the drains and field seams. The roof had overlay work from several past repairs and an uneven surface with obsolete mechanical units, which were removed.

The building is located in Hodgkins, Ill., where the tenant, Fresh Logistics, consolidates daily rail shipments of produce from key agricultural areas in California and Washington for distribution. Along with the new roof, an efficient and consistent temperature-controlled facility was critical to Fresh Logistics daily operations.

After the existing roof was torn off, two staggered layers of 2” Polyiso insulation, was topped with 60-mil energy efficient TPO (thermoplastic polyolefin) membrane. This system allowed the contractor to use 70 percent fewer seams than the previous roof.

The roof system offers a cost-effective solution that provides a flat, clean, energy efficient roofing solution. Since the building has a temperature-controlled environment, the reflectivity of the 60-mil TPO keeps the building cooler and the four inches of insulation provide the proper R-value.

The roof was installed by Northcross Roofing and Waterproofing, Inc.

You can read more about this project here.

Tags:  Efficiency  insulation  Polyiso  roofing 

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The Far-Reaching Impact of the Insulation Industry

Posted By Nathan Pobre, Monday, September 10, 2018
Updated: Monday, September 10, 2018

Insulation can be found in buildings, refrigeration and a multitude of other end use products, and is used for floatation and transportation.

From an environmental standpoint, when insulation products such as Polyiso are used in building and construction, the purpose of the insulation is to stop the flow of air (hot or cold) through the exterior walls and roofs of a building. Reducing the air transfer reduces the amount of energy required to regulate a building’s heating and cooling system. As a result, the insulation has a direct impact on the cost and use of energy to run that building.

Beyond its sustainability and environmental attributes, a new report, “The Contributions Insulation to the U.S. Economy in 2017,” produced by the American Chemistry Council (ACC), shows that the insulation industry contributes significantly to the U.S. economy. In fact, the industry generates more than 500,000 jobs and $30 billion a year in payrolls.

“This report makes clear that the business of manufacturing, distributing and installing insulation generates significant economic output and creates jobs across the country,” says Martha Gilchrist Moore, senior director of policy analysis and economics at ACC and author of the report. The impact is significant and key findings about the insulation industry’s contributions to the U.S. economy are detailed in the infographic below.

For extended details on the economic contributions, insulation industry segments, and more view the full study here.

Tags:  buildings  insulation  jobs  manufacturing  payroll  tax revenue 

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Insulation Manufacturing Facts

Posted By Nathan Pobre, Monday, September 10, 2018
Updated: Monday, September 10, 2018

The report, “The Contributions of Insulation to the U.S. Economy in 2017,” produced by the American Chemistry Council (ACC) shows that the insulation manufacturing sector contributes significantly to the U.S. economy as illustrated in the infographic below.

As a key segment of the insulation manufacturing industry, PIMA is proud of our members who manufacture polyisocyanurate insulation in more than 30 U.S. plants located in 16 states.

To learn more about the manufacturing aspects of the insulation industry, view the full study here.

Tags:  insulation  jobs  manufacturing 

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National Insulation Fly-In Day a Success

Posted By Nathan Pobre, Thursday, May 31, 2018

More than 130 insulation industry professionals recently gathered in Washington, DC for the second-annual Insulation Industry National Policy Forum. They met with 82 Congressional offices and Members of Congress – including Senator Rob Portman (Ohio) who has introduced a bill that would strengthen the nation’s commitment to energy efficiency – S. 385 The Energy Savings and Industrial Competitiveness Act. In addition, leaders from the Department of Energy, White House and U.S. Congress addressed the industry – including Representative Adam Kinzinger (IL), a leader on energy efficiency issues in Congress.  This year’s event included nearly 50 percent more attendees when compared to 2017 attendance numbers.

PIMA was a lead organizer of the fly-in event and some of the key points the association and it members made to lawmakers included:

  • The insulation industry employs more than 529,000 people and creates over $30 billion in annual payrolls.
  • The insulation manufacturing sector employs 37,000 Americans in 42 states with the largest number of manufacturing jobs located in Ohio.
  • Building energy codes – a driver for the use of insulation – are projected to save the US economy $126 billion in energy cost savings between 2010 and 2040.
  • Federal investments to resilient buildings provides a positive ROI for taxpayer dollars – a recent study demonstrates that exceeding the 2015 International Building Codes can save the nation $4 for every $1 spent. The insulation industry produces technology that contributes toward the value of these mitigation efforts.

The fly-in, and events like it, provide opportunities to ensure elected officials hear from and understand the importance of both the roofing and insulation industries to the overall U.S. economy. During our meetings on Capitol Hill with key lawmakers we also discussed workforce issues, funding for Department of Energy programs that support building energy efficiency, and buildings as key components of a resilient national infrastructure.

To view images from the fly-in, click here!

Tags:  Adam Kinzinger  building codes  buildings  Congress  Efficiency  energy codes  energy efficiency  fire performance  insulation  jobs  manufacturing  Polyiso 

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Understanding NFPA 285: Harmonizing Fire Performance and Energy Efficiency in Exterior Wall Assemblies

Posted By Nathan Pobre, Wednesday, May 23, 2018

Commercial building codes have been modified to require the construction of more energy-efficient buildings. Improvements to the building envelope, using continuous insulation solutions incorporating polyisocyanurate (or Polyiso) insulation, have played a major role in mainstreaming high-performance construction practices. To meet the demands of today’s buildings, architectural and design professionals must balance energy efficiency with whole building performance considerations, including fire safety. All construction materials, including foam plastics materials such as polyiso insulation, must provide a suitable margin of fire safety. The National Fire Protection Association (NFPA) 285 fire test is a large-scale wall assembly test used to determine the potential for flame spread from one story of a building to another through the exterior wall. With respect to wall assemblies in Type I-IV Construction, understanding and properly implementing NFPA 285 is a critical component for designing a compliant, high-performance building envelope.  

To learn more about NFPA 285, check out this free webinar which can help you:
1.    Understand the development history of the NFPA 285 standard fire test procedure for exterior wall assemblies containing combustible materials.
2.    Identify the NFPA 285 related requirements in the 2012 and 2015 editions of the International Building Code.
3.    Explain how engineering analysis of NFPA 285 test assemblies may be used to specify alternative materials.  
4.    Determine how Polyiso insulation can be used as an integral component of NFPA 285 tested and compliant wall assemblies.

Tags:  building codes  buildings  energy efficiency  insulation  NFPA 285  Polyiso  Type I-IV  walls 

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Polyiso’s Trusted Fire Performance Brings Benefits to Wall Market

Posted By Nathan Pobre, Thursday, May 17, 2018

Polyiso roof insulation has long been championed by the construction industry for its excellent fire and thermal performance. As the most widely used insulation product for low-slope commercials roofs, polyiso remains the only foam plastic insulation product for direct application to steel decks to earn FM Approval for Class 1 Roof System. Polyiso’s inherent fire resistance characteristics are due to its unique structure of strong isocyanate chemical bonds. This produces a versatile product that roofing contractors have come to rely on for all types of roof systems.

The same physical properties that make polyiso a top choice for roofs also make the product an excellent option for continuous insulation applications for both commercial and residential walls. Thousands of exterior wall assemblies with polyiso insulation meet the stringent NFPA 285 test standard. This enables polyiso insulation to be used in buildings of any type and any height. And offers design professional flexibility to combine polyiso with a wide variety of other wall components to construct attractive and resilient building envelopes.  

Polyiso wall insulation products also share the roofing products’ characteristic for high thermal resistance. Packing more R-value into every inch of product allows architects to reduce the thickness of wall assemblies. This creates advantages for the installation process and also can reduce the cost of other components like fastener and attachment systems. Furthermore, polyiso products can also serve as air, moisture and weather barriers in wall assemblies.  

Whether you are designing roofs or walls, polyiso insulation products check all the boxes for fire and thermal performance and overall versatility.

The following resources provide additional information on polyiso insulation’s excellent fire performance:

Tags:  fire performance  insulation  polyiso  r-value  walls 

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The Tax Cuts & Jobs Act – Saving Small Businesses up to 30% on Energy Efficient Commercial Roof Retrofits

Posted By Nathan Pobre, Thursday, April 12, 2018

There has been a great deal of news coverage about the recent Tax Cut and Jobs Act. But as with all things related to the tax code, getting to what matters can be a long and arduous hunt. The Polyisocyanurate Insulation Manufacturers Association made an assessment of the impacts this legislation will have on the building and roofing industries. It found that new reforms allow qualifying building owners to expense, or deduct, up to $1 million for the cost of certain building improvements in the year the work is performed, including adding insulation during roof replacement projects to meet or go beyond modern building energy code requirements. The impact can be significant for capital improvement projects. For example, a building owner that expenses the cost of a full roof replacement can reduce the net cost of the entire project by 25% to 30%. You can find our one-pager with more detail [here].

Tags:  buildings  energy codes  insulation  jobs  roofing  tax  taxreform 

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Advantages of High-Density Polyiso Cover Boards Compared to Other Options

Posted By Nathan Pobre, Wednesday, September 6, 2017
Updated: Wednesday, September 6, 2017

High-Density Polyiso cover boards are an important component in roof systems, providing a substrate for roofing membranes and protection for underlying insulation. When compared to other options, High-Density Polyiso cover boards offer many advantages:

  • Can be shipped with approximately three times more square feet per truck load;
  • Are significantly lighter than alternatives of the same thickness;
  • Require less crane time and are easier to maneuver around the roof which can decrease the hoisting, loading and staging costs;
  • Are virtually dust-free during the cutting process, eliminating itchy residue;
  • Can be cut without specialized tools; and
  • Can be lifted by a single worker.

 Attached Files:

Tags:  insulation  Polyiso 

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The Importance of Resilience

Posted By Alex Wellman, Friday, August 8, 2014

After a bitterly cold winter, many American’s added a new phrase to their vocabulary, “Polar Vortex.” With these cold temperatures, people everywhere learned that climate change doesn’t always mean global warming.  Climate change also has the ability to cause severe storms such as Superstorm Sandy and unusual weather patterns. Increased instances of severe weather have led to another word being added to our everyday lexicon, and that is “resilience.”

Innovations in building technology means architects have more choices than ever before when designing sustainable buildings. Buildings that use a glass curtain wall or include a lot of windows are popular design choices. While plenty of natural light in a building is desirable, it does come with some unintended consequences in the area of resilience.

A recent study conducted by the Urban Green Building Council compared various types of building construction and looked at what would happen if a blackout occurred in New York City during a cold snap. According to that study, “glass conducts about five times more heat than a typical insulated wall. Therefore, between two buildings that are otherwise equivalent, the one with more window area will be colder during a winter blackout. Even the extra sun through a well-lit south window will barely make up for the absence of insulation; other windows will lower temperature faster than a wall would.” The study further discusses how adding extra insulation to an existing building can be easily accomplished by building an additional exterior layer.  

This is not intended to be a treatise against windows or the use of glass in building design. I, like most people, enjoy natural light in my home and place of business. But as we continue to fight climate change, we must be prepared to deal with its immediate impacts by embracing principles of design that encourage resilience, of which adequate insulation is a vital component.  

Tags:  glass  insulation  polar vortex  USGBC 

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